Supplier Aviation Industry
with Proven Expertise

Robert Hofmann GmbH – Your Certified Supplier for the Aviation Industry

As an innovative supplier for the aviation industry, Robert Hofmann GmbH stands for high-precision manufacturing solutions, certified quality, and technological excellence. With over 30 years of experience and a comprehensive range of services, we meet the demanding standards of the aerospace sector – from single parts to series production of ready-to-install injection-molded assemblies with refined surfaces up to 54 inches in size.

Tailor-Made Solutions for
Aerospace Applications

In aviation, perfection, reliability, and documented processes are indispensable. As a certified aviation supplier according to DIN EN 9100, we have tailored our entire production chain to the specific requirements of the industry. Our customers – including renowned OEMs, Tier 1 suppliers, development teams, and start-ups (also in drone manufacturing) – benefit from holistic support and maximum precision. Robert Hofmann GmbH was one of the first German companies to successfully complete the AeroExcellence Assessment, ranking as the sixth best company nationwide at the time. In 2024, we received the Supplier Award from Diehl Aviation for our technological innovations.

Our Services:
From Prototype to Series – All from a Single Source

As a full-service supplier to the aviation industry, we offer all stages of manufacturing under one roof. This reduces interfaces, shortens development times, and ensures consistently high quality throughout your supply chain.

Our capabilities include:

  • Additive Manufacturing / 3D Printing (Metal, Plastic & Silicone)

    Certified for aviation-grade parts – including heat treatment, component testing, and full traceability.

  • Unique in the Industry: Injection Molding for Aviation

    Production of injection-molded components made of high-temperature materials, including fiber-reinforced plastics up to 54″ using machinery from 50t to 1600t.

  • 1K, 2K and 3K Injection Molding

    High-precision solutions for complex technical parts, including sealing functions.

  • Rapid Prototyping & Full-Size Mock-Ups

    Fast development cycles and realistic testing. We also produce 1:1 scale exhibition models.

  • Surface Finishing & Coating

    Functionality meets design – for ready-to-install assemblies that meet your exact specifications.

  • Assembly of Functional Units

    Efficient, precise, and fully traceable. Even safety-critical assemblies are 100% tested before delivery.

Additive Manufacturing with AM Technology – Groundbreaking Results

Back in 2005, Robert Hofmann GmbH became one of the first certified providers of 3D-printed components for aviation in Germany, laying the groundwork for a new era in aircraft production.
Our AM solutions offer:

  • Weight optimization through lightweight design
  • Stability and long life for complex geometries
  • Cost savings through reduced tooling requirements
  • Faster implementation via digital workflows

A standout innovation: Our 1-piece production process fuses five parts into a single functional component – reducing the supply chain, saving weight, ensuring leak tightness through secure processes, and exceeding customer requirements. A true milestone for any supplier in the aviation industry.

Certified Quality – For Maximum Process Security

Our production is built around maximum process reliability and full traceability. We are certified according to:

  • DIN EN 9100:2018 (Aerospace Quality Management)
    DIN EN ISO 9001:2015 (General Quality Management)
  • AeroExcellence Assessment

Every component undergoes rigorous testing in our in-house laboratory – from mechanical characteristics and geometry checks to long-term durability. We meet all the expectations you place on a dependable aviation supplier.

Trusted by OEMs, Aerospace Developers & Drone Manufacturers

Our clients span the entire spectrum of the aviation industry:

  • OEMs and Tier-1 suppliers in aircraft manufacturing
  • Development teams for aerospace and satellite technologies
  • UAV and drone manufacturers
  • Specialists in cabin systems and structural components

They all rely on our expertise, flexibility, and certified manufacturing capabilities. And our 2024 Supplier Award from Diehl Aviation is a testament to the innovation we bring to every project.

Shaping the Future – With Innovation and Responsibility

The aviation industry is undergoing a profound transformation thanks to 3D printing, lightweight materials, and digital process chains. As an innovative aviation supplier, we’re actively shaping this evolution – always aligned with your unique requirements.

We think beyond components – we think in processes. From design and manufacturing to complete assembly, we deliver precisely tailored solutions – transparent, efficient, and to the highest standards of quality.

We support: The substitution of expensive metal parts with injection-molded plastic components

Simplification of complex plastic and extruded assemblies into single-process-safe injection-molded parts without secondary machining or adhesive steps.

Replacement of extrusion technology for large light cover production – enabling custom lens geometries.

Let’s Talk About Your Project

Are you looking for a supplier to the aviation industry that is certified, innovative, and technologically ahead of the curve? At Robert Hofmann GmbH, we deliver components that fly – safe, lightweight, and high-performing.

Get in touch today – we’re ready for your challenge.

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Additional Industry Context: Aviation Suppliers and Aircraft Manufacturing:

Companies operating in the aviation industry are well aware of the critical importance of minimizing weight while maximizing structural integrity. At Robert Hofmann GmbH, we face these and many other challenges every single day. Today’s aircraft development must also take into account sustainability and CO reduction. The demand for economically and environmentally viable aviation solutions continues to challenge manufacturers to their limits. In aircraft construction, efficient use of space remains another key success factor. The Robert Hofmann team brings extensive experience in air and space technologies to support your development needs with confidence and precision.

From Vision to Premium Component – Partner with Us Early: Involving us at an early stage of your product development ensures your ideas evolve into premium components that stand out in the market. We have been a trusted supplier to the aerospace industry for many years. Aerospace systems must fulfill an exceptionally broad range of requirements, and every product brings its own set of challenges. Increasingly, the need for sustainable solutions is becoming urgent and unavoidable. As one of the most innovative companies in central Germany and Europe, we work with globally connected partners and would be excited to support your next aviation project as well.

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