Successful production of complex center consoles for a leading car manufacturer

Initial situation:
As the world's leading rapid prototyping provider, we mastered a challenging task: our customer, a major car manufacturer, commissioned us to produce up to 300 center consoles with integrated armrests.

This complex component is made up of up to 100 parts and not only had to meet the highest quality standards, but also be close to series production for presentation in the vehicles. Additional features such as laminations were required, which made the challenge even greater.

Approach:
Our specialists analyzed the 3D data of the component and came up with a well thought-out concept. The clock was ticking, as we had to deliver the first center consoles within just twelve weeks. Our full-service expertise came into its own here - from plastic part processing and surface finishing to modular assembly. Every work step was carried out with the utmost precision and efficiency.

The production involved a large number of work steps, including plastic part processing, surface finishing and modular assembly. The decisive advantage for our customer was obvious - all work steps came from a single source, which not only saved time but also enabled seamless coordination. Our comprehensive production solution guaranteed a smooth process.

In order to be prepared for all eventualities, we always had a large stock of small but crucial parts. If a component was not available, we were able to produce it in the shortest possible time thanks to our modern 3D printing processes - without compromising on quality or functionality.

Results:
Thanks to our dedicated team and our extensive manufacturing expertise, we were able to deliver the prototypes of the center consoles to the customer on time and reliably. The components were fully functional and fitted into the vehicles with millimeter precision, so that they not only met the customer's expectations, but even exceeded them.

This project demonstrates the innovative strength and expertise of Robert Hofmann GmbH in the automotive industry. We pride ourselves on offering our customers tailor-made solutions and mastering even the most demanding challenges. Our full-service expertise, state-of-the-art technologies and dedicated employees make us your reliable partner for complex manufacturing tasks in the automotive industry.

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